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V Skill HF-D10.2-005 sector-specific 9 skills

Setting up and changing over production equipment

Sets machines and moulds for an order and carries out the changeover to a next product within the required time and tolerance.

How hrmforce measures this

Assessment method
Work sample test · rho 0.33 (SD 0.09)
hrmforce instrument
Work sample test
Competency (50-framework)
Planning and Organizing
Trainability
medium
Demand outlook 2026 to 2030
stable

The candidate performs a representative work sample under standardised conditions.

Behavioural anchors

LevelBehaviour at this level
N1 Guided Carries out a prepared setting according to the setup sheet and has the first products checked.
works under supervision and follows instruction · routine, one variable at a time · own task
N3 Proficient Changes over between product types independently, determines the settings and reduces changeover time without loss of quality.
sets own approach and seeks input proactively · several variables, some ambiguity · own team or process
N5 Leading Redesigns changeover processes for several lines, sets the setup standard and justifies the investment in aids.
sets the standard and the policy · strategic, under high uncertainty · organisation, value chain or profession

N2 and N4 are deliberately not anchored. Raters place them between the anchors, following the O*NET convention.

Underlying skills

These skills inherit the assessment route and the behavioural anchors of this construct.

TSkillDefinitionDemand outlook 2026 to 2030
V Changing over a production line
Line changeover
Changes over a production line to a next product following the steps of the changeover instruction. stable
V Changing a mould or die
Mould change
Changes a mould, blade or die per procedure, hoists it safely and checks the clamping after mounting. stable
V Applying SMED
SMED
Splits changeover work into internal and external steps and moves work outside downtime to gain time. rising
V Setting a machine to order data
Machine setup
Enters the setting values for speed, temperature, size and material according to the order card or recipe. stable
V Approving the first article
First article inspection
Checks the first product after changeover for dimension and quality and only then releases the run. stable
V Tool change on a CNC machine
CNC tool change
Changes cutting tools in the CNC machine, measures tool length and enters the offset in the controller. stable
V Setting zero point and reference
Zero point setting
Determines the zero or reference point of machine and workpiece and stores it in the controller. stable
V Reducing setup time
Setup time reduction
Measures changeover time, names the biggest time losses and implements an improvement that shortens downtime. rising
V Writing a setup instruction
Setup instruction
Writes a setup instruction with photo, values and sequence so a colleague performs the changeover identically. stable
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