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V Skill HF-D9.3-002 sector-specific 12 skills

Mechanical maintenance

Carries out preventive and corrective maintenance on machines and tools, adjusts or replaces parts and records the work done.

How hrmforce measures this

Assessment method
Work sample test · rho 0.33 (SD 0.09)
hrmforce instrument
Work sample test, Knowledge test (client-specific)
Competency (50-framework)
Accuracy
Trainability
high
Demand outlook 2026 to 2030
stable

The candidate performs a representative work sample under standardised conditions.

Behavioural anchors

LevelBehaviour at this level
N1 Guided Carries out a maintenance round under supervision using a checklist and reports deviations to the maintenance technician.
works under supervision and follows instruction · routine, one variable at a time · own task
N3 Proficient Independently diagnoses a machine fault, replaces the defective parts and sets the machine within tolerance.
sets own approach and seeks input proactively · several variables, some ambiguity · own team or process
N5 Leading Develops the maintenance concept for the machine park, sets intervals based on failure data and trains technicians.
sets the standard and the policy · strategic, under high uncertainty · organisation, value chain or profession

N2 and N4 are deliberately not anchored. Raters place them between the anchors, following the O*NET convention.

Underlying skills

These skills inherit the assessment route and the behavioural anchors of this construct.

TSkillDefinitionDemand outlook 2026 to 2030
V Drawing up a preventive maintenance plan
Preventive maintenance planning
Determines which maintenance tasks are needed per machine at which interval and records this in a plan. stable
V Diagnosing a machine fault
Fault diagnosis
Finds the cause of a stopped or poorly functioning machine using measurement, diagrams and elimination. stable
V Replacing bearings and seals
Bearing replacement
Removes a bearing or seal, fits the new part to size and sets the correct preload. stable
V Aligning shafts
Shaft alignment
Aligns drive shaft and machine shaft with a dial gauge or laser until deviation stays within the set limit. stable
V Carrying out a lubrication schedule
Lubrication
Lubricates bearings, chains and gearboxes with the correct product and quantity according to schedule. stable
V Condition monitoring by vibration analysis
Vibration analysis
Measures vibration on rotating parts and judges from the pattern whether a bearing or imbalance is deteriorating. rising
T Using a maintenance management system
Maintenance management system
Registers work orders, faults, hours and parts in a maintenance management system such as Ultimo or Maximo. stable
V Locking out and tagging out a machine
Lockout tagout
Isolates a machine electrically and pneumatically, locks the energy sources and verifies the installation is safe. stable
V Turning on a lathe
Lathe turning · Machining
Sets a workpiece on the lathe, chooses cutting tool and speed and turns to size within tolerance. stable
V Milling a workpiece
Milling
Clamps a workpiece on the milling machine, determines the machining order and mills faces and shapes to size. stable
V MIG and MAG welding
MIG welding · GMAW
Welds steel or aluminium with shielding gas, sets current and wire speed and inspects the weld bead. stable
V TIG welding
TIG welding · GTAW
Welds thin sheet or stainless steel with a tungsten electrode and filler wire into a tight, smooth seam. stable
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